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We just had a small coal fire at one of our plants. The fire marshall on the scene came up what I think is a really good idea. Since ground coal can ignite through spontaneous combustion inside a silo/bin, and Carbon Monoxide is a byproduct of coal combustion, he recommends installing CO Monitors in the silos/bins as a CO build up will happen before a fire will flash. The amount of time between CO Build and flash might be time enough to suppress the incident before a fire or explosion.

Does anyone out there use CO Monitoring and is there data that says it helps?

http://www.landinstruments.net/combustion/products/coal_fire_detect...

Not recommending this product. I'm just giving example of a product. I don't know this one.

Tags: (CO), Carbon, Monoxide, coal, fires/explossions, monitoring, prevent, to

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Replies to This Discussion

Group member Justin Clift at Hazard Control Technology is an excellent resource in this area.
The milkpowder industry uses CO monitoring to detect the early stages of self-ignition.
They need to detect very low levels because of the large airflows in driers.
Interference by vehicle exhausts is an issue, but CO levels in coal bunkers
may be high enough to avoid this potential problem.
Chris Bloore
Andy; I have experience with CO monitoring and related systems used specifically to monitor and measure coal handling facilities. They can be powerful tools to detect and act on increasing trends that lead to controlling a situation early versus later. Feel free to contact me at rdtaylor@aep.com.
I operate 6 infant nutri plants around the world. (milk base formulas) We have had very good results using CO monitoring as a layer of protection for early detection against self ignition. The concern regarding background CO level setting of alarms and interlocks is addressed by using a delta CO system. We measure the inlet air and exhaust air and have the CO alarm points set on the deferential between the two readings.
Yes, CO detection is just one layer of protection as mentioned above, and a good component of your overall plant safety program. It has been used successfully in the industries we work in for storage bins and silos where dried material can superheat and combust. -Jefff Nichols http://industrialfireprevention.blogspot.com/
Andy, That is a good point. I have seen CO monitoring used on storage vessels, but haven't seen any relative data. You may want to check the bulk-powder forums.

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